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TEL: +8617616509110
whatsapp:+8619953758802
Shandong Zhongji Luyuan Machinery Co., LTD., is mainly engaged in the research and development, design, production and sales of middle and high-end CNC steel bar processing equipment, and provides the overall solution for CNC steel bar processing. The company's products are widely used in high-speed railways, highways, Bridges, tunnels, rail transit, underground pipeline corridors, nuclear power and hydropower and other large-scale infrastructure construction and prefabricated buildings, steel processing and distribution centers and other fields.
Why Choose Us
Our Factory
Our company was founded in 2016. The registered capital is 50 million RMB. Factory occupies 128000 square meters, Products throughout the country.
Our Service
We have a sound nanny-type sales system and perfect after-sales service.We take the customer as the center, provide first-class service, the first time to provide customers with solutions.
Production Market
Our company has established long-term business relations with many large domestic enterprises such as China Railway, China Railway Construction, China State Construction, China Communications Construction, China Nuclear Construction, etc., and also exports to Russia, Israel, Singapore, South Africa, South Korea, Malaysia, Thailand, Kazakhstan and nearly 30 countries and regions.
Automatic Pile Cage Welding Machine is designed and manufactured to produce steel reinforcement cages to be used for production of PC and PHC Pile using weldable deformed special steel(ULBON) bars. The machine consists of Maindrum, Spiral Wire Spool, Tailstock equipped with chucking plate, Tailstock Frame with Cage Support, and PLC programmed Control Panel including SCR controlled Welding Power Transformer-water cooled.
Faster Processing
These machines automate the welding process, making it 3 to 4 times faster than manual methods, which boosts overall efficiency.
Reliable Quality
Mechanized operations ensure uniform spacing and tight winding of reinforcements, resulting in consistent cage dimensions that meet high standards.
Reduced Costs
Automated production saves up to 75% on labor costs and reduces worker fatigue, leading to improved construction quality and efficiency.
Material Savings
Eliminating the need for stirrup lapping saves about 1% on materials and lowers construction costs.
We offer the following Product Specifications
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Model |
LYGH-1500 |
LYGH-1800 |
LYGH-2000 |
LYGH-2200 |
LYGH-2500 |
LYGH-3000 |
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Steel cage pile diameter |
500~1500 |
500~1800 |
600~2000 |
600~2200 |
800~2500 |
800~3000 |
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Equipment power |
16KW |
18KW |
23KW |
23KW |
25KW |
38KW |
|
Occupied area(No side automatic welding) |
28m×6m |
28m×6m |
28m×6.5m |
28m×7m |
28m×9m |
28m×11m |
|
Occupied area(Including side automatic welding) |
28m×8.5m |
28m×8.5m |
28m×9m |
28m×9.5m |
28m×11.5m |
28m×13.5m |
|
Cage length |
12m Customizable |
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Diameter of main bar of steel cage |
Φ16~50 |
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Diameter of winding bar of steel cage |
Φ5~16 |
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Welding method of the winding bar |
Welding robot or manual |
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Distance between two winding bars |
≤300mm |
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Hydraulic pressure |
≤16MPa |
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Gas pressure |
≤0.8MPa,Automatic welding gas |
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Welding power |
30KW,Double guns automatic welding |
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Number of operators |
1-2 persons,Double guns automatic welding 2-4 persons,Manual welding |
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Production efficiency |
8 sections/10h,Refer to the actual site environment |
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High-Rise Buildings
Reinforced piles transfer structural loads to stable soil layers.
Bridges & Tunnels
Ensure stability in challenging terrains.
Wind Turbine Foundations
Provide robust support for renewable energy installations.
Seismic Zones
Earthquake-resistant designs demand precision-engineered cages.
Pile Cage Welding Machine technology integrates main bar positioning, stirrup straightening, stirrup winding, and steel bar welding (carbon dioxide protection) forming. The main bars of the steel cage are fixed manually through the corresponding round holes of the template of the fixed rotating disk to the corresponding holes of the moving rotating disk. The ends of the stirrups (winding bars) are first welded to a main bar, and then passed through the fixed rotating disk and the moving rotating disk. The rotating plate rotates to wrap the stirrups around the main bars (the movable plate moves backward while rotating) and welds at the same time to form the product steel cage.
The entire production area is divided into four parts, namely the equipment area, stirrup storage area (Area A), main bar storage area (Area B), and steel cage finished product storage area (Area C). Full consideration must be given to the movement and movement of various raw materials and finished products. Easy to store. Pay attention to the following points:
Area A is the storage area for stirrups (disc bars). The width of this area must be at least 3m. It is best to have a road connecting the upper side of area A to facilitate the storage of stirrups and the placement of stirrup racks. If there is no road on the upper side, the distance between both sides of the equipment and the boundary of the production area should be convenient for materials to enter and exit;
The equipment and the boundary of the production area must be at least 1m apart. If materials are considered to enter and exit area A, one or both sides must be at least 2 to 3m away from the boundary of the production area;
Area B is the main raw material area, mainly considering the convenience of loading and storage;
Area C is the storage area for finished steel cages, mainly considering the convenience of unloading materials and repair welding of steel cages.
We're professional pile cage welding machine manufacturers and suppliers in China. If you're going to buy high-end pile cage welding machine made in China, welcome to get more information from our factory.
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