Shandong Zhongjiluyuan Machinery Co., Ltd.
+8619953758802
You Professional Rebar Cage Welding Working Station Suppliers!

 

Shandong Zhongji Luyuan Machinery Co., LTD., is mainly engaged in the research and development, design, production and sales of middle and high-end CNC steel bar processing equipment, and provides the overall solution for CNC steel bar processing. The company's products are widely used in high-speed railways, highways, Bridges, tunnels, rail transit, underground pipeline corridors, nuclear power and hydropower and other large-scale infrastructure construction and prefabricated buildings, steel processing and distribution centers and other fields.

 
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Why Choose Us

Our Factory

Our company was founded in 2016. The registered capital is 50 million RMB. Factory occupies 128000 square meters, Products throughout the country.

Our Service

We have a sound nanny-type sales system and perfect after-sales service.We take the customer as the center, provide first-class service, the first time to provide customers with solutions.

Production Market

Our company has established long-term business relations with many large domestic enterprises such as China Railway, China Railway Construction, China State Construction, China Communications Construction, China Nuclear Construction, etc., and also exports to Russia, Israel, Singapore, South Africa, South Korea, Malaysia, Thailand, Kazakhstan and nearly 30 countries and regions.

 

Circular Rebar Cage Roll Welding Machine

 

Overview of Rebar Cage Welding Working Station

The fully automatic steel cage welding workstation is engineered to address the safety, comfort, simplicity, and convenience requirements of users in the construction industry. Designed with a deep understanding of workers’ operating habits and the necessity for quick adaptation to new equipment, this workstation offers a highly optimized user experience.

 

Advantages of Rebar Cage Welding Working Station
1

Versatile Cage Sizes

Capable of fabricating reinforcement cages from 800mm to 2000mm.

2

Large Cage Processing

Handles cages up to 30m in length.

3

Precision Drive

Servo drive enables pitch adjustment from 50-300mm with minimal error.

4

Adjustable Speed

Cage speed can reach up to 3.5r/min, adjustable according to needs.

 

Product Specification

 

We offer the following Product Specifications

Steel cage pile diameter

Φ700~2500

Cage length

12m

Diameter of main bar of steel cage

Φ18~40

Diameter of winding bar of steel cage

Φ8~16

Steel cage main bar type

Single/Double (Double main bar is customized)

Steel cage winding bar type

Single/Double

Distance between two winding bars

≤300mm

Hydraulic pressure

≤16MPa,Gas pressure:≤0.8MPa

Equipment power

Power 30KW,Welding 100KW

Number of operators

1 Person

Production efficiency

13sections/10h,12m/section

Occupied area

30m×8.5m

 

 
Application of Rebar Cage Welding Working Station
 

Infrastructure Projects

Essential for fabricating rebar cages used in bridges, tunnels, and highways, where reinforced concrete is critical.

Commercial Construction

Used in high-rise buildings, shopping centers, and factories that require robust structural support.

Residential Developments

Suitable for residential foundations and walls, ensuring safety and longevity in housing projects.

Specialty Reinforcement

Often employed in specialized constructions such as nuclear plants or dam projects that require enhanced durability.

 

Precautions for use

 

Wire cage welding machine and pipe pile rolling welder belong to large-scale mechanical equipment.In the daily operation process, we must operate according to the following procedures, otherwise it will damage the equipment and endanger personal safety.

 

When changing specifications and adjusting slider position, make sure that the bolt is tightened, so as to avoid the slider flying out of the welding process, causing an accident.

 

When the equipment runs abnormally, it should stop immediately to check the cause of the fault, and then start welding again after troubleshooting. All the power supply of the equipment should be cut off in the maintenance or adjustment of the equipment (including the adjustment of the stroke switch and the proximity of the switch position), so that the equipment can be adjusted or maintained, and the adjustment is strictly prohibited under the electrified state of the equipment.

 

All personnel must be kept away from the equipment (including the ring reinforcement system) before the equipment is energized and started. At this time, people can not cross the equipment to avoid danger.

 

In the process of welding, the operator must always pay attention to the operation of the equipment, do not stay away from the equipment and do other work.

 

The equipment must be well grounded. Once leakage of electricity is found in the working process, the equipment should stop and cut off all power supply immediately. After troubleshooting, the equipment can continue to work.

 

The maintenance must be done well. The maintenance of equipment must be done well, the main thing is to do a good job of daily and regular maintenance.

 

Certificate

 

 

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FAQ

Q: What is a rebar cage?

A: As a general rule, a rebar cage for a drilled shaft consists of longitudinal bars that are distributed with equal spacing along the perimeter of a cylinder. To reinforce these bars, steel is placed transverse to the bars, attached with ties, clamps or welds.

Q: Can rebar cages be welded?

A: Rebar cages are normally tied together with wire, although welding of cages has been the norm in Europe for many years, and is becoming more common in the US. High strength steels forprestressed concrete may absolutely not be welded.

Q: What type of welding is used for rebar?

A: There are three options available for welding rebar. These are Shielded Metal Arc Welding (SMAW, commonly called arc or stick welding), Gas Metal Arc Welding (GMAW, commonly called MIG or wire feed) and Flux Core Arc Welding (FCAW, wire feed with flux-coated wire in place of gas).

Q: What are the different types of rebar cages?

A: Type 1 is used to make a corner joint or T-connection. Type 2 is used to make a corner connection with type 1/bayonet. Type 3 is used for connecting with bars or as an end piece in combination with U-links.

Q: Are you a factory or a trading company ?

A: We are a factory and trading company at the same time.

Q: How about the quality of the products ?

A: Our products are of high quality and we have registered and reputable brands.

Q: What's our shipping ways ?

A: We can provide different types of shipping such as sea, air, and land.

Q: What is your terms of payment?

A: T/T 30% as deposit, and 70% before delivery. We'll show you the photos of the products and packages before you pay the balance.

Q: How about your delivery time?

A: Generally, it will take 20 to 30 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q: What is your sample policy?

A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q: Do you test all your goods before delivery?

A: Yes, we have 100% test before delivery.

We're professional rebar cage welding working station manufacturers and suppliers in China. If you're going to buy high-end rebar cage welding working station made in China, welcome to get more information from our factory.

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