Equipment configuration:
1. Main body fixing plate of steel cage rolling welding machine
2. Traction moving disc with chuck fixture
3. Reinforcement resistance welding module
4. Reinforcement conveying module(roller system)
5. Wire winding and straightening system
6. Control cabinet with control panel
7. power distribution cabinet
8. Cooling system module
Equipment purpose
This steel cage rolling welding machine is used to produce steel cages for reinforced concrete immersed pile, suitable for general construction engineering requirements. The steel cage rolling welding machine can produce square steel cages with cross-sectional dimensions of 250-400 millimeters,as well as square steel cages with lengths of 3-16 meters. The single shift (8hours) production capacity can reach 80pc 12 meter long steel cages.
The core working principle is that when winding and welding transverse steel bars, the steel cage rotates to drive the winding material to be wound on the main bar. The machine is divided into a fixed disk and a moving disk.
The moving disk is equipped with a main bar clamping device and moves forward. During the movement, the main bar of the steel cage is rotated to attach the winding bar to the main bar and weld it. Welding is completed by the welding host. This machine can process square steel cages between 250-400 millimeters, and the size can be adjusted freely without the need to replace molds. Can process single main reinforcement, double main reinforcement, and triple main reinforcement steel cages.
Technical Specifications
|
Project name |
Parameter values |
|
Transformer type and quantity(units) |
350KVA X 1 |
|
Peak power (KVA) |
Not less than 350 |
|
Supply voltage(in volts, compliant with GOST 32144-2013 standard) |
380±5% |
|
Grounding system requirements(TN-S,TN-C) |
Complies with Article 1.7 of the Electrical Installation Code and GOST R 50571.5.54-2013 standard |
|
Rated pressure of pneumatic system(M Pa) |
0.6 |
|
Compressed air consumption(L/min) |
150 |
|
Air compression purification level |
Complies with GOST R ISO8573-1-2016 Standard Level 3 |
|
External dimensions, technical requirements, inspection methods |
Complies with GOST 10922-90, GOST 19804-2012, and 1.011.1-10 series standards |
|
Reinforcement bar section |
|
|
Reinforcement bar section size(mm) |
250-400 |
|
Longitudinal bar diameter(mm) |
12-25 |
|
Steel bar cage length(mm) |
3000-12000 |
|
Reinforcement spacing(mm) |
10-200 |
|
Steel bar winding spacing tolerance(mm) |
±10 |
|
Number of longitudinal bars(pieces) |
4-12 |
|
Processable types |
Single main bar,double main bar,triple main bar |
|
Minimum length of unwound section at the beginning of the steel bar cage(mm) |
300 |
|
Direction of finished steel bar cage unloading(along the finished product Output direction) |
left side, right side |
|
Welding time (minutes) for 12-meter Steel cage |
No more than 5 |
|
Detailed configuration |
|
|
Steel bar Winding Device(Longitudinal Steel bar Conveying Unit,Welding Gate Frame with Forming Device,and Traction Module)-1 Set |
|
|
1 control cabinet |
|
|
1 power cabinet |
|
|
Steel bar strapping machine--1 unit |
|
|
Wire reel--2 |
|
|
Vertical reel stand(without drive)with Pneumatic hydraulic braking-1unit |
Load capacity:3500kg The maximum height of the coil is 2000mm The reel has an Inner diameter of at least 650mm The maximum outer diameter of the coil is1200mm |
|
1500 water-cooled system-1set |
|
Ø工作条件
|
Item |
Working conditions |
|
Power |
380V,50HZ,3 phase distance away from main controller≤100m |
|
Single phase area of power line |
Copper 95-120 mm² |
|
Working condition |
The temperature of 5 to 40 degrees Celsius,the relative humidity of the air (20 DEG C)=90% |
SALES CONDITION
1. Payment: 30% advanced payment after acknowledging this contract by both parties;70% payment before delivery;
2. Package: The main part of machine is nude to the container,the control cabinet and spare parts are in wooden case.
3. Time of delivery: Within 40 working days after receipt of deposit
4. Loading Port:QINGDAO,CHINA
5.Install and Commissioning:
LUYUAN shall provide the technician(s)within two weeks upon receipt of client's written request after arrival of machine in client's premises to install the machine in client's premises and make necessary tests for production and instruction and training of the client's operating and maintenance personnel.
Round-trip airline tickets,local travel expenses in client's country,accommodation and meal expenses of the technician(s) are on client's account, and USD150/day for salary. The client has to take care to:
①Prepare the appointed area for installation and service as per LUYUAN specifications;
②Provide the electrical power supply as per LUYUAN specifications
③Provide all electrical cables from the main electrical cubicle to the power supply as per LUYUAN specifications.
④Make available any necessary lifting and moving equipment
⑤Provide personnel for assisting LUYUAN technician/s during the installation.
Hot Tags: steel bar square cage rolling welding machine, China steel bar square cage rolling welding machine manufacturers, suppliers, factory
