Shandong Zhongjiluyuan Machinery Co., Ltd.
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Semi Auto Cage Welding Working Station

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    • TEL: +8617616509110

    • whatsapp:+8619953758802

    • Email: zjlymachine@luyuanmachinery.com
    • Add: No. 11 Xianghao Science And Technology Park, Shiqiao Industrial Park, Beihu Provincial Tourism Resort, Jining, Shandong, China
Your Leading Semi Auto Cage Welding Working Station Supplier

 

Our company was founded in 2016. Shandong Zhongji Luyuan Machinery Co., LTD., is mainly engaged in the research and development, design, production and sales of middle and high-end CNC steel bar processing equipment, and provides the overall solution for CNC steel bar processing.Our Product has Rebar cage welding workstation, Pile cage welding machine, Rebar stirrup bender, Rebar shear line, Rebar bending production line, Rebar wire mesh welding machine, Rebar cage asembly machine, Rebar lattice girder welding machine.

 
 
Why Choose Us?

Our factory

Our company was founded in 2016. The registered capital is 50 million RMB. Our Factory occupies 128000 square meters. We has Obtained 27 patents

 

 

Product application

Our company's products are widely used in high-speed rail, highway, bridge tunnel, rail transit, underground pipeline corridor, nuclear power, hydropower and other large-scale infrastructure construction and prefabricated buildings, steel processing and distribution center and other fields.

Production market

Our company has products are exports to Russia, Israel, Singapore, South Africa, South Korea, Malaysia, Thailand, Kazakhstan and nearly 30 countries and regions.

 

Our service

We have a sound nanny-type sales system and perfect after-sales service.

We take the customer as the center, provide first-class service, the first time to provide customers with solutions.

 

 
Benefits of Semi Auto Cage Welding Working Station
 
01/

Human-machine collaboration: A semi-automatic system combines human expertise with the benefits of automation. The machine dispenses the filler metal and may even control the torch movement along a programmed path. However, a human operator typically loads and unloads the workpieces, monitors the process, and makes adjustments as needed.

02/

Flexibility: Semi-automatic systems offer more flexibility than fully automated ones. They can handle a wider variety of weld shapes and sizes, and they can be adapted to changes in production needs more easily.

03/

Lower initial cost: The upfront cost of a semi-automatic system is typically lower than a fully automated system. This can be a good option for shops with smaller production runs or a wider variety of weld types.

04/

Operator skill level: While less demanding than manual welding, operating a semi-automatic system still requires some training and skill to ensure proper weld quality and efficient operation.

 

Auto Steel Bar Cage Welding Workstation

 

Safety Considerations While Using Semi Auto Cage Welding Working Station
  • Always wear a welding helmet, gloves, goggles, and flame-resistant clothing to protect yourself from sparks, uv radiation and heat.

 

  • Work in a well-ventilated area or use exhaust fans to remove welding fumes and gases from the workspace.

 

  • Clear the work area of any flammable materials or substances that could ignite from sparks or heat.

 

  • Have a fire extinguisher nearby and know how to use it in case of a fire emergency.

 

  • Use clamps or fixtures to secure workpieces in place, preventing movement or shifting during welding.

 

  • Welding in confined spaces can lead to poor ventilation and increased exposure to fumes and gases.

 

  • Ensure adequate ventilation or relocate to a more open area.

 

  • Keep the work area clean and free of debris to minimize tripping hazards and prevent accidents.

 

  • Check welding equipment, including cables, electrodes and gas hoses, for signs of wear or damage, and replace them as needed to prevent malfunctions or accidents.

 

  • Stay informed about welding safety practices and techniques and attend training programs or workshops to improve your skills and knowledge.

 

Products Description

 

Equipment Model

LYZD-GJL2500

Steel cage pile diameter

Φ700~2500

Cage length

12m

Diameter of main bar of steel cage

Φ18~40

Diameter of winding bar of steel cage

Φ8~16

Steel cage main bar type

Single/Double (Double main bar is customized)

Steel cage winding bar type

Single/Double

Distance between two winding bars

≤300mm

Hydraulic pressure

≤16MPa,Gas pressure：≤0.8MPa

Equipment power

Power 30KW,Welding 100KW

Number of operators

1 Person

Production efficiency

13sections/10h,12m/section

Occupied area

30m×8.5m

 

Packaging&Shipping

 

productcate-750-206
productcate-750-206

 

Our Certificate

 

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productcate-1-1

 

FAQ

Q: What is a semi - auto cage welding workstation?

A: A semi - auto cage welding workstation is a setup where some welding operations related to fabricating cages (such as rebar cages) are automated, while others may require manual intervention. It combines the efficiency of automation with the flexibility of human operation.

Q: What types of cages can be welded on it?

A: It can be used for welding a variety of cages, including rebar cages for construction (like those in concrete pillars), and cages for some industrial equipment or storage structures.

Q: What welding processes can it use?

A: It can typically use processes like MIG (Metal Inert Gas) welding or TIG (Tungsten Inert Gas) welding depending on the requirements and the materials being welded.

Q: Is it suitable for different metals?

A: Yes, it can be suitable for welding different metals commonly used in cage construction, such as steel and some alloys. However, the welding parameters may need to be adjusted accordingly.

Q: Can it be customized for different cage sizes?

A: Yes, many semi - auto cage welding workstations can be customized. The welding fixtures and the movement mechanisms can be adjusted to accommodate different sizes and geometries of cages.

Q: How does it handle complex cage designs?

A: For complex cage designs, the operator can use the manual intervention capabilities to ensure proper welding in areas that may be difficult for the automated system to reach or handle accurately.

Q: What maintenance is required?

A: Regular maintenance includes checking and cleaning the welding torch, inspecting the electrical connections, and ensuring the proper functioning of the automation components. The welding wire feeder may need periodic calibration.

Q: How does it compare to a fully - auto welding station?

A: A semi - auto station offers more flexibility as it allows for manual intervention. It is often more cost - effective than a fully - auto station, especially for small - to - medium - scale production or when dealing with a variety of cage designs. However, a fully - auto station may offer higher production rates for large - scale, standardized production.

We're professional semi auto cage welding working station manufacturers and suppliers in China. If you're going to buy high-end semi auto cage welding working station made in China, welcome to get more information from our factory.

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