Shandong Zhongjiluyuan Machinery Co., Ltd.
+8619953758802
Your Leading Automatic Wire Mesh Welding Machine Supplier

 

Our company was founded in 2016. Shandong Zhongji Luyuan Machinery Co., LTD., is mainly engaged in the research and development, design, production and sales of middle and high-end CNC steel bar processing equipment, and provides the overall solution for CNC steel bar processing.Our Product has Rebar cage welding workstation, Pile cage welding machine, Rebar stirrup bender, Rebar shear line, Rebar bending production line, Rebar wire mesh welding machine, Rebar cage asembly machine, Rebar lattice girder welding machine.

 
 
Why Choose Us?

Our factory

Our company was founded in 2016. The registered capital is 50 million RMB. Our Factory occupies 128000 square meters. We has Obtained 27 patents

 

 

Product application

Our company's products are widely used in high-speed rail, highway, bridge tunnel, rail transit, underground pipeline corridor, nuclear power, hydropower and other large-scale infrastructure construction and prefabricated buildings, steel processing and distribution center and other fields.

Production market

Our company has products are exports to Russia, Israel, Singapore, South Africa, South Korea, Malaysia, Thailand, Kazakhstan and nearly 30 countries and regions.

 

Our service

We have a sound nanny-type sales system and perfect after-sales service.

We take the customer as the center, provide first-class service, the first time to provide customers with solutions.

 

Types of Automatic Wire Mesh Welding Machine

Automatic electric mesh welding machine

This machine uses electric welding to join the rods and wires used to make rebar mesh. It has an automated work method. The wires and rods are automatically arranged by the system. This makes more meshes, thus increasing production speed. Since it runs on electricity, the machine also requires less human supervision. Because of its high-speed production suitable for sizable commercial construction jobs, it is especially appropriate for large-scale construction.

Automatic pneumatic mesh welding machine

This automatic pneumatic welding machine uses compressed air to offer a totally automatic procedure. Air cylinders serve to position and control the wire rods. It is worthwhile due to its increased speed and efficiency compared to manual production methods. High output levels make it ideal for large construction companies or those that need to produce vast amounts of mesh.

Automatic Steel Bar Mesh Welding Machine
Automatic Steel Bar Mesh Welding Machine

Automatic rebar and wire mesh machine

This machine is multifaceted. It can produce rebars and wire meshes. Using a computerized production process, the machine easily creates a mesh framework due to its automatic design. It can cater to complicated mesh designs and heavy wire diameters. The mesh rebar welding apparatus is especially beneficial for tasks demanding high-strength structures. These machines are helpful in large commercial constructions since they can make a lot of mesh at once.

Automatic mesh welding machine with cutting device

This kind of mesh welding device incorporates an electric cutting system into its operation. The cutting tool ensures that the wire rods are appropriately arranged, hence lowering any mesh production waste. Since the mesh is automatically welded and cut, there is increased production efficiency. It is beneficial for companies with high production levels and mesh design complexities.

 

Benefits of Automatic Wire Mesh Welding Machine
 

Increased production efficiency
Mesh welding machines automate and speed up the entire welding process, significantly increasing production output compared to manual welding. Automatic feeding, positioning, and welding of wires reduce the time required to create each mesh sheet, making it possible to produce large volumes in shorter times.

 

Consistent quality and precision
Automated welding ensures uniform and precise welds at each wire intersection, improving the structural integrity of the mesh. This consistency is crucial in applications where mesh needs to meet strict standards, such as in construction or reinforcement projects.

 

Reduced labor costs
Automation in wire feeding, welding, and cutting minimizes the need for manual labor, reducing operating costs and labor expenses. The reduced labor requirement also allows for more efficient resource allocation, as operators can manage multiple machines simultaneously.

 

Customization flexibility
Modern mesh welding machines can be programmed to produce different mesh sizes, wire diameters, and configurations, offering a high level of flexibility. This allows manufacturers to produce customized mesh designs tailored to specific applications.

 

Improved safety
Automating the welding process reduces the need for human intervention in high-heat areas, lowering the risk of accidents and injuries associated with manual welding.

 

 
Application of Automatic Wire Mesh Welding Machine
 
01/

Construction industry
Reinforcement mesh: Used to produce steel reinforcement mesh for concrete structures, such as foundations, walls, and slabs.

Fencing and barriers: Manufactures mesh panels for construction site fencing, safety barriers, and temporary enclosures.

Gabions: Produces welded mesh for gabion boxes used in erosion control and retaining walls.

02/

Agriculture
Animal cages and enclosures: Creates durable mesh for poultry cages, livestock fencing, and animal enclosures.

Crop protection: Manufactures mesh for trellising, vine support, and protective covers for crops.

Greenhouse structures: Produces mesh for greenhouse frames and shading systems.

03/

Transportation
Highway guardrails: Welds mesh for highway guardrails and crash barriers.

Bridge reinforcement: Produces reinforcement mesh for bridge decks and structures.

04/

Industrial and storage
Storage racks: Creates mesh for pallet racks, shelving, and storage systems.

Machine guards: Produces safety guards and protective barriers for machinery.

Cable trays: Manufactures mesh cable trays for organizing and protecting electrical cables.

 

Products Description

 

Model

XGWJ-220

Welding wire diameter range

3.5-8.0mm

Point of weld

8个

Welding speed

30-65 row/min,Speed adjustable

Welding power

Stepping motor

Power

4kw With automatic brake

Welding transformer

120KVA*water-cooling

Voltage

380V

Diagonal error of the mesh

<2mm

Specification of the machine

2.25*4.9*1.45m

Weight

2.0T

 

Packaging&Shipping

 

productcate-750-206
productcate-750-206

 

Our Certificate

 

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productcate-1-1
productcate-1-1
productcate-1-1

 

FAQ

Q: What is an automatic wire mesh welding machine?

A: An automatic wire mesh welding machine is a device that uses electrical welding technology to automatically join wires together to form wire meshes. It can precisely control the welding process to create meshes with consistent spacing and strong welds.

Q: How does it ensure the uniformity of the wire mesh?

A: It has precision - made wire - feeding mechanisms and programmable controllers. The wire - feeding system ensures a constant wire supply, and the controller can be set to maintain consistent spacing and welding intervals.

Q: What is the welding speed of an automatic wire mesh welding machine?

A: The welding speed varies depending on the wire diameter, mesh pattern, and machine power. For example, for a simple mesh with 2 - 3mm wires, it can produce several square meters per hour.

Q: How do you maintain an automatic wire mesh welding machine?

A: Regular maintenance includes cleaning the welding electrodes, checking the wire - feeding components for wear, and inspecting the electrical connections. Lubrication of moving parts is also necessary.

Q: What are the advantages of using an automatic wire mesh welding machine over manual welding?

A: It offers higher productivity, greater consistency in mesh quality, and reduced labor intensity. Manual welding is more time - consuming and less accurate for large - scale wire mesh production.

Q: What are the environmental requirements for the machine?

A: The machine should be placed in a dry and relatively clean environment. Excessive humidity can cause electrical problems, and dust can clog the wire - feeding and welding components. Temperature should be within the range specified by the manufacturer, usually between 0 - 40°C.

Q: How does the machine handle wire breakage during operation?

A: Most machines have sensors to detect wire breakage. When a break is detected, the machine will stop the welding process and may give an alarm. The operator can then fix the breakage and restart the machine.

Q: Can it produce double - layer or multi - layer wire meshes?

A: Some advanced automatic wire mesh welding machines can produce double - layer or multi - layer wire meshes. This requires more complex programming and precise control of the wire - feeding and welding processes to ensure proper alignment and welding between the layers.

We're professional automatic wire mesh welding machine manufacturers and suppliers in China. If you're going to buy high-end automatic wire mesh welding machine made in China, welcome to get more information from our factory.

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