I. Introduction
The steel cage forming machine is a kind of mechanical equipment for making steel cage in precast concrete members. This operation procedure is designed to ensure that the operator can correctly and safely operate the steel cage forming machine, improve work efficiency and ensure product quality.
Operator requirements
1) the operator must be trained to understand the structure, working principle and operation method of the steel cage forming machine.
2)the operator must have a certain degree of mechanical operation experience, and familiar with the relevant safe operation procedures.
3)The operator must wear personal protective equipment that meets the requirements, including safety helmet, protective glasses, earplugs, protective gloves, etc.
3. Equipment preparation
1)Check whether the appearance of the steel cage forming machine is intact and whether the parts are in normal operation.
2)Ensure that the power supply of the steel cage forming machine is well grounded, and the power supply route is without short circuit or leakage phenomenon.
3)prepare the required steel bars, steel wires and other auxiliary materials, and ensure that their quality meets the requirements.
4. Operation steps
1)the steel bar according to the design requirements to cut and bend, ready the required length and shape of the steel bar.
2)according to the design requirements of the steel cage, adjust the parameters of the steel cage forming machine, including steel diameter, cage diameter, cage length, etc.
3)Put the steel bar into the feed port of the steel cage forming machine one by one, and bend and fix the steel bar through the mechanical transmission device.
4)the operator should always pay attention to the operation of the machine, to ensure the smooth operation of the steel cage forming machine, no abnormal sound or vibration.
5)in the process of steel cage molding, timely clean up the accumulation of material and debris on the machine to keep the machine clean.
6)after the completion of the steel cage molding, stop the machine operation, take out the formed steel cage, and check.
7)for the defective or unqualified steel cage, it should be repaired or remade in time.
5. Safety precautions
1)the operator in the operation of steel cage forming machine, should focus on the attention, do not be distracted or random operation.
2)when the machine is running, it is strictly prohibited to extend the hand or other objects into the machine to avoid injury.
3)when cleaning the machine, you must first stop the operation of the machine, and cut off the power to ensure safety.
4)The steel cage forming machine should be placed on a flat and stable ground to avoid shaking or tilting the machine.
5)the operator should regularly maintain and maintain the steel cage forming machine to ensure the normal operation of the machine.
6. Troubleshooting
1)if the steel cage molding machine abnormal sound or vibration, should immediately stop the machine operation, and check the cause of the fault.
2)if the steel cage forming machine can not work normally, should check the power wiring, transmission device, control system, etc., and timely repair or replace the faulty parts.
